Hauler-racks SERVICE BODY ‘A’ MOUNT RACKS User Manual

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ASSEMBLY INSTRUCTIONS FOR
SERVICE BODY ‘A’ MOUNT RACKS
T12 Service Body ‘A’ shown with optional middle crossbar
Package Contents:
HARDWARE KIT PARTS
(8) 3/8”-16 x 3” CARRAIGE BOLTS (1) RAIL DRIVER’S SIDE ASSEMBLIES
(20) 3/8”-16 x 2” CARRAIGE BOLTS (1) RAIL PASSENGER’S ASSEMBLIES
(4) 3/8”-16 x 1-3/4” CARRAIGE BOLTS (1) FRONT RECTANGLULAR CROSSBAR
(12) 3/8”-16 x 1-3/4” HEX BOLTS (1) MIDDLE CROSSBAR ASSEMBLY WITH ‘H’ & ‘T’ BRACKETS
(4) 3/8”-16 x 1-1/2” HEX BOLTS (1) REAR CROSSBAR WITH ‘T’ BRACKETS
(12) 3/8”-16 x 1-1/4” HEX BOLTS (2) FRONT LEGS
(60) 3/8”-16 NUTS (2) REAR LEGS
(60) 3/8” SPLIT LOCK WASHERS (4) HD BRACES
(4) ‘A’ MOUNT ANGLE BRACKETS
(4) ‘A’ MOUNT FLAT BRACKETS
(
2
)
SERIES 2000 PANELS & HARDWARE
(
EX RACKS ONLY
)
Before you begin:
Remove all components from the shipping carton.
The rack should be assembled on a padded surface such as carpet to prevent scratching of aluminum surfaces. Remove bands
securing components together.
Read the instructions thoroughly to familiarize yourself with the assembly sequence.
Note that you DO NOT tighten any nuts and bolts until the completed rack is installed on the vehicle unless specified. This allows for
minor adjustments to the rack during the installation process.
Gather the following tools used to assemble and install the rack.
1/2” & 9/16” Sockets or open end wrenches
5/16” & 3/8” Drill bits and drill
Pencil or marker
Tape measure
Center punch and hammer (optional)
Level (optional)
2 Clamps (optional)
Boards (optional)
HAULER RACKS, INC. Toll Free: 1-800-843-5445
7109 31
st
Avenue North Phone: 763-546-5620
Minneapolis, MN 55427-2848 Fax: 763-546-0933
Page 1 of 16 WWW.HAULERRACKS.COM
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Summary of Contents

Page 1

ASSEMBLY INSTRUCTIONS FOR SERVICE BODY ‘A’ MOUNT RACKS T12 Service Body ‘A’ shown with optional middle crossbar Package Contents: HAR

Page 2

HAULER RACKS, INC. Toll Free: 1-800-843-5445 7109 31st Avenue North

Page 3

9. Service body mounting plates – rear. Measure the distance of the crossbar and subtract 7 inches. This is the recommended maximum distance between

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10. Mounting rack on Service Body With an assistant, turn the rack upright and place the rack on the service body. Slide the legs down so that t

Page 5

11. Drill and attach middle crossbar / front leg assembly Ensure the entire rack and legs are square to the bed and vehicle. Adjust if needed. M

Page 6

13. Install series 2000 side panels (EX version only) This step is performed only after the rack has been mounted to the service body and all hardwar

Page 7

11. (Continued) Install series 2000 side panels (EX version only) Starting at the front of the series 2000 panel, drill through the upper hole and th

Page 8

HAULER RACKS, INC.

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1. Connect front and rear sections Each side rail side contains a front and rear section preassembled for easier assembly. The front and rear s

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1. (Continued) Connect front and rear sections Note the orientation of the other carriage bolts on rail assemblies. For the top round tube, us

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2. Install front Crossbar. The front crossbar is the smooth rectangle tube with the round bolt holes in each end. Secure the front cross bar t

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3. Set middle crossbar assembly in place. The middle crossbar assembly is the ribbed rectangle extrusion with a slotted bottom with ‘H’ brackets at

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4. Install rear crossbar. The rear crossbar is the rectangular extrusion with a ribbed bottom and square bolt holes in each end and ‘T’ brackets at

Page 14

5. Install rear legs Turn the rack over so the round tubes are on the bottom. Place the rear legs so the ribbed portion faces inwards. Align the

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6. Install front legs The front legs are shorter then the rear legs. Place the rear legs so the ribbed portion faces inwards. Align the legs

Page 16

7. Install HD braces Remove the 3/8”-16 nuts and 3/8” split lock washers from the floating 3/8” bolts in the legs and crossbar. Loosely attach t

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